Introducing the Cryogenic Deflashing Machine for Rubber Trimming by Nitrogen PG-40T, a revolutionary solution engineered to elevate your manufacturing efficiency and precision.
Product Description
PROCESSING PRINCIPLE
Our state-of-the-art Cryogenic deflashing technology employs a sophisticated system where rubber or plastic components are placed within a specialized machine chamber. These parts are then subjected to ultra-cold temperatures, achieved via liquid nitrogen, where they are gently tumbled within a barrel and meticulously blasted with polycarbonate media for impeccable results.
Thanks to their considerably thinner surface area compared to their volume, burrs/flashes rapidly 'FREEZE,' becoming fragile almost instantly. This brittleness allows the tumbling action, paired with the strategic media impact, to efficiently remove burrs, ensuring the integrity of the original part remains intact.
Upon culmination of the process, parts are smoothly transitioned back to ambient temperatures. The cryogenic deburring ensures a spotless finish, devoid of dust or residuals, achieving a flawless 100% burr removal.
Cryogenic deburring and deflashing are exceptional for a wide array of applications, including die cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and micro-electronic parts.
FUNCTIONS
Our leading-edge machine is extensively applied to remove flashes from small rubber and plastic parts, such as O-rings, gaskets, and various molded components, ensuring pristine quality and performance.
Employing advanced cryogenic processing technology, flashes are initially frozen and subsequently eradicated through high-speed projection media (Polycarbonate blast). This greatly enhances the surface quality of molded rubber and plastic components, delivering superior finishes.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Seamless deflashing for O-rings and irregularly shaped rubber parts, accommodating various materials and sizes.
B. Ideal for intricate micro electronic product components.
C. Perfect for precision elastomeric parts, ensuring exactitude and reliability.
D. Optimized for precision injection molding plastic parts, guaranteeing pristine surfaces.
E. Excellent for R&D part runs, facilitating innovation and development.
F. Suited for die casting products like zinc, aluminum, and magnesium alloys, promoting longevity and quality.
ADVANTAGES
Cryogenic deflashing stands out, offering unmatched advantages over manual and conventional deflashing techniques.
The process upholds part integrity and maintains critical tolerances, ensuring consistent quality.
As a batch process, it dramatically reduces the cost per piece, allowing more parts to be processed efficiently and economically.
Cryogenic deflashing prolongs mold life, eliminating the need for costly and time-consuming mold repairs, which is particularly beneficial for parts at the end of their lifecycle.
With computer-controlled precision, the process eliminates human error, ensuring consistent and reliable outcomes.
It delivers uniform results from batch to batch, guaranteeing product consistency and reliability.
This non-abrasive method ensures the preservation of delicate parts, maintaining their original specifications.
The cost per part remains significantly lower than alternative techniques, offering substantial savings.
OUR WORKSHOP
Packaging & Shipping
Our products are meticulously packed in robust plywood cartons, ensuring they withstand the rigors of long-distance sea transportation.
SHIPPING
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