Discover unparalleled precision with the PG-40T Compact Cryogenic Deburring Machine, exquisitely designed in a striking Silver and Red palette. This state-of-the-art device offers exceptional cryogenic deflashing capabilities, specifically engineered for efficient and meticulous rubber trimming. Harness the power of nitrogen to achieve flawless results, elevating your production line to new heights of excellence and efficiency.
Product Description
PROCESSING PRINCIPLE
Experience the pinnacle of revolutionary manufacturing with our cryogenic deflashing technology. This advanced system is designed to meticulously process rubber or plastic components within a specialized chamber. Through the strategic application of liquid nitrogen, the components are subjected to ultra-low temperatures, setting the stage for precision enhancement. The process is elevated further as the components tumble gracefully within a barrel, where polycarbonate media is precisely blasted, ensuring unparalleled precision and superior quality in every detail.
This state-of-the-art process uniquely targets the burrs or flashes, which, due to their inherently thinner surface area, 'FREEZE' with remarkable speed, becoming brittle. This transformation is seamlessly integrated with the dynamic tumbling action and media impact, guaranteeing flawless burr removal while maintaining the component's structural integrity.
Upon the process culmination, each part is expertly transitioned back to ambient temperatures, emerging as pristine, dust-free components. This outcome is a testament to the comprehensive burr removal capabilities of our standout cryogenic deburring method.
Cryogenic deburring and deflashing redefine precision across diverse applications. These include die-cast metal parts, intricate rubber components, precision electromechanical parts, as well as critical medical and microelectronic parts, delivering unmatched accuracy and quality.
FUNCTIONS
Our machine exemplifies extensive versatility and efficiency, making it perfect for the seamless removal of flashes from small rubber and plastic components such as O-rings, gaskets, and various molded parts.
Harnessing the transformative power of cryogenic processing technology, flashes undergo a precise freezing and are then meticulously removed through high-speed polycarbonate media projection. This innovative approach significantly elevates the surface finish of molded rubber and plastic parts, ensuring exceptional quality and performance.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes. This tailor-made capability ensures versatility and adaptability to different industry needs.
B. Tailored for microelectronic product components. Designed with precision engineering to meet the evolving demands of microelectronics.
C. Ideal for precision elastomeric parts. Ensuring immaculate quality and accuracy in every piece.
D. Perfect for precision injection molding plastic parts. Masterfully crafted to uphold the highest standards of precision and quality.
E. Designed for R & D part runs. Facilitating innovation and rapid prototyping with unmatched efficiency.
F. Suitable for die casting products, including zinc aluminum and magnesium alloy. Engineered for compatibility with high-quality metal components.
ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional methods, delivering superior efficiency and precision. Experience the future of deburring with seamless, automated perfection.
This process ensures part integrity and maintains strict critical tolerances, providing peace of mind for demanding applications. Rest assured with impeccable quality assurance.
As a batch process, cryogenic deflashing significantly reduces the price per piece, enabling the processing of numerous parts within limited time frames. Economical and time-saving for optimal production efficiency.
Cryogenic deflashing enhances mold longevity, eliminating costly replacements or repairs, and is particularly advantageous for parts nearing the end of their product lifecycle. Prolong the life of your molds with this innovative solution.
With computer-controlled precision, the process eliminates human operational variability, ensuring consistency. Achieve unparalleled uniformity with state-of-the-art technology.
This method provides consistent, reliable results from one batch to the next. Reliability you can trust, every single time.
Cryogenic deflashing is gentle, ensuring non-abrasive treatment of parts. Preserve the integrity of each component with gentle precision.
Offering unmatched cost-effectiveness, the price per part is considerably lower compared to alternative methods. Discover budget-friendly brilliance without compromising on quality.
OUR WORKSHOP
Packaging & Shipping
Each unit is expertly packed in a robust and durable plywood carton, meticulously designed to endure the challenges and rigors of long-distance sea transportation, ensuring your investment arrives in pristine condition.
SHIPPING
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