Discover the unparalleled precision and advanced technology encapsulated in the PG-40T: a cutting-edge Cryogenic Deburring Machine designed for the meticulous trimming of rubber components. Harnessing the power of nitrogen, this machine redefines efficiency and accuracy in deflashing processes, ensuring that every product meets the highest standards of quality.
Product Description
PROCESSING PRINCIPLE
The revolutionary cryogenic deflashing technology is a marvel of modern engineering. It involves the careful placement of rubber or plastic components inside a specially designed machine chamber. These components are then subjected to ultra-low temperatures, which are achieved through the expert application of liquid nitrogen. Once the components reach these cryogenic conditions, they undergo an intricate tumbling process in a barrel. Here, they are precisely blasted with a high-quality polycarbonate media, ensuring that every piece receives the highest level of precision and quality that our technology can provide.
This avant-garde process ensures that burrs or flashes, due to their significantly thinner surface area relative to their mass, 'FREEZE' almost instantaneously and become brittle. The combination of this induced brittleness with the dynamic tumbling action and media impact achieves burr removal with unwavering precision, all while maintaining the core integrity of the component. This ensures that your parts remain uncompromised and pristine.
Once the deburring process is complete, the parts are delicately brought back to ambient temperatures. The result is nothing short of extraordinary—a pristine, dust-free component with comprehensive burr removal. This is all thanks to the unparalleled and cutting-edge cryogenic deburring process that we offer.
Cryogenic deburring and deflashing are synonymous with unmatched precision, offering benefits across a broad range of applications. From die-cast metal parts to intricate rubber components, precision electrometric parts, and even medical and microelectronic parts, this process ensures exacting standards of quality and excellence.
FUNCTIONS
Our machine is engineered for exceptional usability, making it a perfect solution for efficiently removing flashes from small rubber and plastic components. This includes items such as O-rings, gaskets, and a variety of molded parts, ensuring that each piece meets the highest standards of quality and precision.
By harnessing the transformative power of cryogenic processing technology, flashes are initially frozen and then eradicated through the swift impact of high-speed projection media (Polycarbonate blast). This drastically enhances the surface finish and quality of molded rubber and plastic parts, elevating them to new heights of excellence.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes, ensuring impeccable and flawless finishing.
B. Expertly tailored for the delicate precision of microelectronic product components, guaranteeing optimal performance.
C. Ideal for achieving exacting standards with precision elastomeric parts, ensuring they meet the highest quality demands.
D. Perfectly crafted for the refinement of precision injection molding plastic parts, enhancing their functionality and appearance.
E. Innovatively designed for Research & Development part runs, offering flexibility and adaptability.
F. Suitable for a diverse range of die casting products, including zinc aluminum and magnesium alloy, ensuring superior results.
ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional methods, delivering unmatched efficiency and precision with unparalleled ease.
This revolutionary process ensures part integrity and maintains strict critical tolerances, providing complete peace of mind for even the most demanding applications.
As a batch process, cryogenic deflashing dramatically reduces the price per piece, enabling the efficient processing of numerous parts within limited time frames, maximizing productivity.
Cryogenic deflashing not only enhances mold longevity by eliminating costly replacements or repairs but is especially beneficial for parts nearing the end of their product lifecycle.
With state-of-the-art computer-controlled precision, this process eradicates human operational variability, ensuring consistent and precise results every time.
This method guarantees consistent, reliable results from one batch to the next, establishing a new standard of dependability.
Cryogenic deflashing is gentle yet effective, ensuring non-abrasive treatment of parts, preserving their integrity and quality.
Offering unmatched cost-effectiveness, the price per part is significantly lower compared to alternative methods, making it a smart choice for budget-conscious operations.
OUR WORKSHOP
Packaging & Shipping
Each unit is expertly packed in a durable plywood carton, designed to withstand the rigors of long-distance sea transportation.
SHIPPING
Audited Supplier 
){kind=link}