Immerse yourself in the pinnacle of cutting-edge technology with the PG-40T: A Cryogenic Deflashing Machine crafted for ultimate precision in rubber trimming. Harnessing the power of nitrogen, this machine offers unparalleled efficiency and accuracy, redefining what is possible in the realm of cryogenic deburring.
Product Description
PROCESSING PRINCIPLE
Discover the groundbreaking world of cryogenic deflashing technology with our state-of-the-art Advanced Compact Cryogenic Deburring Machine PG-40T. This cutting-edge system showcases the pinnacle of precision, skillfully placing rubber or plastic components inside a specialized chamber. Here, the components are treated to ultra-low temperatures through the expert application of liquid nitrogen. Following this, the process involves an exacting tumbling within a meticulously crafted barrel, where polycarbonate media is dynamically blasted. The outcome? Unequaled precision and exceptional quality.
In this avant-garde approach, burrs or flashes 'FREEZE' in the blink of an eye, owing to their significantly thinner surface area compared to their mass, which turns them brittle. This brittleness, when coupled with the vigorous tumbling and media impact, ensures the flawless removal of burrs, all while safeguarding the component's structural integrity.
Upon the procedure's conclusion, components are gently brought back to ambient temperature, emerging as pristine, dust-free marvels. This transformative cryogenic deburring process ensures comprehensive burr removal, delivering results that are nothing short of exceptional.
Cryogenic deburring and deflashing redefine precision across numerous applications. Whether handling die-cast metal parts, intricate rubber components, precisely engineered electrometric parts, or delving into the delicate realms of medical and microelectronic parts, this technology sets a new standard of excellence.
FUNCTIONS
Our machine is a marvel of versatility, engineered to excel in efficiently removing flashes from an array of small rubber and plastic components. Whether dealing with O-rings, gaskets, or various molded parts, it stands unrivaled in performance and adaptability.
Harness the might of cryogenic processing technology with our machine, where flashes are expertly frozen before being eliminated through high-speed projection media (Polycarbonate blast). This not only elevates the surface finish of molded rubber and plastic parts but sets a new benchmark in finesse and quality.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Experience the remarkable difference with our Advanced Compact Cryogenic Deburring Machine PG-40T. This comparison highlights the significant improvements and superior results achieved, showcasing the unparalleled precision and excellence of our cutting-edge technology.
OPERATION PROCESS: Discover the seamless and user-friendly operation process of the Advanced Compact Cryogenic Deburring Machine PG-40T. With intuitive steps and streamlined procedures, it guarantees not only exceptional results but also an effortless user experience, redefining ease of use in modern machinery.
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes, the PG-40T excels in handling diverse shapes and compositions with utmost precision.
B. Tailored for microelectronic product components, this machine addresses the intricate requirements of micro-sized parts with remarkable efficiency.
C. Ideal for precision elastomeric parts, ensuring meticulous detail in every piece, the PG-40T promises unparalleled accuracy and quality.
D. Perfect for precision injection molding plastic parts, it enhances the manufacturing process by providing cutting-edge finishing solutions.
E. Designed for R & D part runs, this machine is your go-to solution for experimenting and fine-tuning prototypes to perfection.
F. Suitable for die casting products, including zinc, aluminum, and magnesium alloy, this versatile machine handles sturdy materials with finesse.
ADVANTAGES
Cryogenic deflashing redefines excellence, offering remarkable advantages over manual and traditional methods with its superior efficiency and precision.
This process is a guardian of integrity, ensuring part precision and maintaining strict critical tolerances, making it indispensable for demanding applications.
Operating as a batch process, cryogenic deflashing dramatically reduces the cost per piece, enabling the efficient processing of numerous parts swiftly.
By enhancing mold longevity, cryogenic deflashing eliminates the need for costly replacements or repairs, especially beneficial for parts at the lifecycle's end.
With computer-controlled precision, the process eradicates human error, ensuring consistent and uniform results across all operations.
This method guarantees reliability and uniformity, delivering consistent results from one production batch to the next.
Cryogenic deflashing offers a gentle, non-abrasive treatment, safeguarding the integrity of each part while achieving superior finish.
Providing unmatched cost-effectiveness, the per-part processing cost is significantly lower compared to alternative methods, ensuring economic value.
OUR WORKSHOP
Packaging & Shipping
Each unit is expertly packed in a durable, high-quality plywood carton, meticulously designed to withstand the rigors and challenges of long-distance sea transportation. Our premium packaging ensures that the Advanced Compact Cryogenic Deburring Machine PG-40T in Silver with Red arrives in pristine condition, ready to impress and perform.
SHIPPING
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