Discover the cutting-edge Cryogenic Deflashing and Deburring Systems PG-40T to PG-150T, proudly engineered by Nanjing Pege, China.
Processing Principle
Our advanced cryogenic deflashing technology involves placing rubber or plastic parts into a chamber, where they are subjected to extremely low temperatures using liquid nitrogen. This process is followed by tumbling in a barrel and blasting with polycarbonate media to ensure precision.
The burrs and flashes, having a thinner surface area compared to the mass, freeze rapidly and become brittle. Tumbling, in combination with media impact, efficiently removes burrs without compromising the integrity of the parts.
Upon completion, the parts return to room temperature, resulting in thoroughly cleaned components with 100% burr removal and no residual dust or particles.
Cryogenic deburring and deflashing are perfect for various applications, including die cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and micro electronic parts.
Technical Specifications
| TECHNICAL INFORMATION |
| MODE |
PG-60T |
PG-80T |
PG-100T/120T |
PG-150T |
| MACHINE PHOTO |
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| SIZE(L*W*H) |
1000*1000*1950MM |
1100*1200*2000MM |
1200*1250*2200MM |
1300*1350*2250MM |
| WEIGHT |
700KG |
850KG |
1000KG |
1500KG |
| POWER |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
| ELECTRICTY |
6Kw*3Ph |
7Kw*3Ph |
8Kw*3Ph |
9Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
60L |
80L |
100L or 120L |
150L |
| EFFECTIVE CAPACITY |
20L |
30L` |
40L` |
50L` |
| WHEEL SPEED |
3000rpm - 7200rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
| COOLING MEDIA |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
Touch Screen |
Touch Screen |
Touch Screen |
| FRAME |
SUS304 WITH SOME RED PAINT ON CERTAIN AREA |
| WHEEL DIAMETER |
AL φ250mm |
AL φ300mm |
AL φ350mm |
AL φ350mm |
| BLASTING SPEED |
105.7m/s |
123.3m/s |
143.3m/s |
143.3m/s |
United States, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
Machine Inner Components Gallery
Process Result Comparison
Operational Procedure
Complete System Diagram
Applications
A. O-rings and irregular rubber parts of varying materials and sizes.
B. Micro electronic product components
C. Precision elastomeric parts
D. Precision injection molding plastic parts
E. R & D part runs
F. Die-casting products, including zinc, aluminum, and magnesium alloys
Advantages
Cryogenic deflashing offers superior benefits compared to manual and traditional deflashing methods.
The process ensures part integrity and maintains critical tolerances.
Its batch processing capability significantly reduces the cost per piece, allowing more parts to be processed within the same timeframe.
Cryogenic deflashing extends mold life by enabling the deflashing of parts molded at the end of their product lifecycle, avoiding costly mold repairs or replacements.
Being computer-controlled, the process eliminates human error, ensuring consistency.
It guarantees consistent results across different production lots.
This method is non-abrasive, preserving the quality of the parts.
Generally, the cost per part is lower than any other deflashing technique available.
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