Cryogenic Deflashing Machine with Design Pressure 0.5-07MPa

• After-sales Service: on-Site or on-Line
• Warranty: 1 Year
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Semiautomatic
• Model NO.: PG-40T/60T/80T/120T/150T
• Structure: Vertical
• Color: Silver with Red Strip
• Material: SUS304
• Design Pressure: 0.5-07MPa
• Application: Rubber, Plastic and Diecasting Parts Trimming
• Feature: High Efficiency, Precision and Save Labor Cost
• Tempeature: -130c-+50c
• Transport Package: Wood Carton for Long Distance Sea Transportation
• Specification: 5KW/6KW/7KW/8KW
• Trademark: Frozen Shot
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100 Sets Per Year

Product Description

Discover the cutting-edge Cryogenic Deflashing and Deburring Systems PG-40T to PG-150T, proudly engineered by Nanjing Pege, China.
 

Product Description

 

Processing Principle

Our advanced cryogenic deflashing technology involves placing rubber or plastic parts into a chamber, where they are subjected to extremely low temperatures using liquid nitrogen. This process is followed by tumbling in a barrel and blasting with polycarbonate media to ensure precision.
The burrs and flashes, having a thinner surface area compared to the mass, freeze rapidly and become brittle. Tumbling, in combination with media impact, efficiently removes burrs without compromising the integrity of the parts.
Upon completion, the parts return to room temperature, resulting in thoroughly cleaned components with 100% burr removal and no residual dust or particles.
Cryogenic deburring and deflashing are perfect for various applications, including die cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and micro electronic parts.

Technical Specifications

TECHNICAL INFORMATION
MODE	PG-60T	PG-80T	PG-100T/120T	PG-150T
MACHINE PHOTO
SIZE(L*W*H)	1000*1000*1950MM	1100*1200*2000MM	1200*1250*2200MM	1300*1350*2250MM
WEIGHT	700KG	850KG	1000KG	1500KG
POWER	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz
ELECTRICTY	6Kw*3Ph	7Kw*3Ph	8Kw*3Ph	9Kw*3Ph
TEMPERATURE	-130 - +50ºC	-130 -  +50ºC	-130 -  +50ºC	-130 -  +50ºC
PRESSURE	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa
BARRAEL CAPACITY	60L	80L	100L or 120L	150L
EFFECTIVE CAPACITY	20L	30L`	40L`	50L`
WHEEL SPEED	3000rpm - 7200rpm	3000rpm - 7000rpm	3000rpm - 7000rpm	3000rpm - 7000rpm
COOLING MEDIA	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen
OPETATION MODE	Touch Screen	Touch Screen	Touch Screen	Touch Screen
FRAME	SUS304 WITH SOME RED PAINT ON CERTAIN AREA
WHEEL DIAMETER	AL φ250mm	AL φ300mm	AL φ350mm	AL φ350mm
BLASTING SPEED	105.7m/s	123.3m/s	143.3m/s	143.3m/s

 

Country Shipped

 

United States, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India

Machine Inner Components Gallery

Process Result Comparison

 

Operational Procedure

Complete System Diagram
 

Applications
A. O-rings and irregular rubber parts of varying materials and sizes.
B. Micro electronic product components
C. Precision elastomeric parts
D. Precision injection molding plastic parts
E. R & D part runs
F. Die-casting products, including zinc, aluminum, and magnesium alloys

Advantages
Cryogenic deflashing offers superior benefits compared to manual and traditional deflashing methods.
The process ensures part integrity and maintains critical tolerances.
Its batch processing capability significantly reduces the cost per piece, allowing more parts to be processed within the same timeframe.
Cryogenic deflashing extends mold life by enabling the deflashing of parts molded at the end of their product lifecycle, avoiding costly mold repairs or replacements.
Being computer-controlled, the process eliminates human error, ensuring consistency.
It guarantees consistent results across different production lots.
This method is non-abrasive, preserving the quality of the parts.
Generally, the cost per part is lower than any other deflashing technique available.

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