Introducing the PG-60T Cryogenic Deflashing & Deburring Machine (60 Liter). Engineered for unparalleled precision, this advanced equipment ensures meticulous deflashing of rubber sealing rings and other molded parts.
PROCESSING PRINCIPLE
As temperatures drop, rubber and plastic components undergo hardening, becoming brittle and crystallized, thereby losing flexibility. At this brittle temperature, these materials break easily under external force. The flash, being thinner than the main products, becomes brittle faster in low temperatures. The cryogenic deflashing machine exploits this principle by operating during the timeframe when the flash is brittle while the products remain flexible. High-speed projected special plastic media efficiently strike and clear the brittle flash, removing it without damaging the product.
Product Feature
FUNCTIONS
Our machine excels in efficiently removing flash from small rubber and plastic components like O-rings, gaskets, and various molded parts. Its precision ensures high-quality results.
Through advanced cryogenic processing, flashes are first frozen and then removed by high-speed projection media (Polycarbonate blast). This method significantly enhances the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts of varied materials and sizes. Ideal for precise and clean deflashing.
B. Microelectronic product components. Ensures high precision and quality in delicate parts.
C. Precision elastomeric parts. Maintains integrity while removing imperfections.
D. Precision injection-molded plastic parts. Elevates the quality of plastic components.
E. R&D production runs. Perfect for experimental and small-scale productions.
F. Die-cast products, including zinc, aluminum, and magnesium alloy parts. Achieves superior finish and accuracy.
FEATURES
High Efficiency: Capable of replacing the labor of 60-80 workers, this machine dramatically enhances productivity in flash removal.
High Precision: Eliminates even the tiniest, hardened flashes that manual labor cannot, significantly improving product precision.
Low Cost: Offers a cost-effective solution, making it more economical compared to manual processing methods.
SPECIFICATIONS
| TECHNICAL INFORMATION |
| MODE |
PG-60T |
| SIZE(L*W*H) |
1000*1000*1950MM |
| WEIGHT |
700KG |
| POWER |
Ac380v 50Hz |
| ELECTRICTY |
6Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
60L |
| EFFECTIVE CAPACITY |
20L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| FRAME |
SUS304 |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING SPEED |
105.7m/s |
| PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: The machine can replace 60-80 workers, significantly boosting operational efficiency in flash removal.
High Precision: It accurately removes small and hardened flashes, enhancing product accuracy beyond the capabilities of manual processing.
Low Cost: Provides a more economical solution compared to traditional manual flash removal methods.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations Completed in Poland and USA. Demonstrating our machine's reliability and global reach.
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