APPLICATION OF CRYOGENIC DEFLASHING/DEBURRING MACHINE FOR POLYURETHANE BUMPER DEBURRINGPROCESS
Our advanced cryogenic deflashing/deburring machine is designed to meticulously deflash and remove the excess material from polyurethane bumpers, ensuring superior performance in automotive shock absorption systems.
Discover how our state-of-the-art cryogenic deflashing machine can efficiently eliminate the flashes from PU bumpers, enhancing their quality and functionality.
PG-120T
A. Processing Parameters Description
The cryogenic deflashing/deburring process involves six
m
ain parameters, temperature, wheel speed, barrel speed, and processing time, media size and quantity
Temperature: Thecoolingtemperatureto freezethe flashes
Wheel speed: Decidethe powershot onthe flashes withmedia
Barrel speed: The tumbling speedofthebarreltokeep alltheparts be blasted.
Processing time: P
r
o
cessing timedepends ontheprocessing result and quantityoftheparts.
Media size: 0
.50.81.01.2 and1.5mm, eachone has different power.
Quantity: T
he number of parts can be processed
We consistently use these six key parameters to finely tune and identify the optimal processing conditions.
B. Part Description
R
e
f
e
rtotheparts we receive,wethinkthat it issuitableforthe cryogenic deflashingmachineasthematerial,size, shape are all Ok.
--The material is exceptional and perfectly suited for cryogenic deflashing.
--The size is slightly smaller than usual but still acceptable.
--Flash condition is outstanding as it is flat and thin, most being less than our stringent requirement of 0.2mm.
Based on our extensive experience and meticulous inspection, the processing result is commendable.
C. Detailed Processing Steps of Liquid Nitrogen Deflashing
D. Comparative Analysis of Processing Results
We can evaluate the process results using the following images that showcase the impeccable work carried out by the cryogenic deflashing machine.
F. Production Volume Estimation
| |
Part No. |
Weight g/pc |
Qty/Cycle pcs |
Qty/H |
Qty/Day[10hours] |
| 120Liter |
No.1 |
70g |
160pcs |
1280pcs |
12800 |
| No.2 |
45g |
140pcs |
1120pcs |
11200 |
| No.3 |
40g |
140pcs |
1120pcs |
11200 |
| No.4 |
45g |
140pcs |
1120pcs |
11200 |
It is evident that cryogenic deflashing technology offers a highly efficient and precise deflashing process for PU bumpers in the Automotive industry, significantly enhancing production efficiency and reducing labor costs.
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