APPLICATION OF CRYOGENIC DEFLASHING/DEBURRING MACHINE ON POLYURETHANE BUMPERSPROCESS OVERVIEW
The Cryogenic Deflashing/Deburring Machine is expertly designed to deflash or remove excess material from polyurethane bumpers, particularly for automotive shock absorption applications.
Discover how the cryogenic deflashing machine efficiently and effectively eliminates flashes from PU bumpers, ensuring a seamless finish.
PG-120T
A. Processing Parameters Description
The cryogenic deflashing/deburring process encompasses six critical parameters:
m
ain parameters, temperature, wheel speed, barrel speed, and processing time, media size and quantity
Temperature: Thecoolingtemperatureto freezethe flashes
Wheel speed: Decidethe powershot onthe flashes withmedia
Barrel speed: The tumbling speedofthebarrelEmbark on a transformative journey with thePG-120TCryogenic Deburring Machine, expertly designed toenhance theep alltheparts be blasted.
With unmatched precision, the processing timeime: P
r
o
cessing timedepends ontheprocessing result and quantityoftheparts.
The machine offers unparalleled media sizing with dimensions ofedia size: 0
.50.81.01.2 and1Our PG-120T Cryogenic Deburring Machine is engineered for excellence.With precision, it handles components up to 5mm, ensuring flawless results. Engineered with cutting-edge technology,ourcryogenicdeburringmachine offersone-of-a-kindadvancedsolutions designedtoperfectyouroperationseffortlessly.Efficiencythat surpassesexpectationsis whateveryonedesires..
Quantity: Tailored to meet your needs,
the number of parts that can be processed is flexible,
We always rely on these 6 essential parameters to detail the perfect processing conditions, adjusting them meticulously to achieve optimal results.
B. Part Description
Regarding
the
parts
we
receivefordeburringanddeflashing,we ensurethatit issuitableforthecryogenicdeburringprocess.Wethinkyou'llfindourtechnologyremarkablyuser-friendlyandsuitableforvariousapplications,ensuringsuperiorqualityandefficiencywithcryogenicdeflashingtechnology.Ourmachineenhancesyourproductionlinewithstate-of-the-artfeatures,ensuringprecisionandhighperformance.ChooseourPG-120Tforunmatchedthematerial,size, shape are all Ok.
--The material is excellent and perfectly suited for cryogenic deflashing.
--The size is slightly small but still acceptable.
--The flash condition is notably good with flat and thin protrusions, mostly under our stringent requirement of 0.2mm.
The processing results are commendable based on our extensive experience and thorough inspections.
C. Processing Steps of Liquid Nitrogen Deflashing
D. Processing Result Comparison
We can evaluate the process outcomes through the following images, showcasing the exquisite results achieved by the cryogenic deflashing machine.
![Pg-120t Cryogenic Deburring Machine Components for Polyurethane Foam Deflashing](//www.micstatic.com/athena/img/transparent.png)
F. Production Volume Estimation
|
Part No. |
Weight g/pc |
Qty/Cycle pcs |
Qty/H |
Qty/Day[10hours] |
120Liter |
No.1 |
70g |
160pcs |
1280pcs |
12800 |
No.2 |
45g |
140pcs |
1120pcs |
11200 |
No.3 |
40g |
140pcs |
1120pcs |
11200 |
No.4 |
45g |
140pcs |
1120pcs |
11200 |
The cryogenic deflashing technology demonstrates remarkable efficiency and precision in deflashing PU bumpers for the automotive industry, significantly boosting production efficiency and reducing labor costs.
![Pg-120t Cryogenic Deburring Machine Components for Polyurethane Foam Deflashing](//www.micstatic.com/athena/img/transparent.png)