Unleash the power of cutting-edge precision with the remarkable PG-40T! This Cryogenic Deflashing Machine, designed to perfection, is your ultimate solution for meticulous rubber trimming. Harness the efficiency of nitrogen-powered technology to achieve seamless and flawless results. Let the PG-40T redefine your rubber deflashing process with its unrivaled excellence and state-of-the-art engineering.
Product Description
PROCESSING PRINCIPLE
Unleash the power of innovation with our advanced cryogenic deflashing technology! This groundbreaking system precisely orchestrates the placement of rubber or plastic components within a specialized machine chamber. Experience the marvel of ultra-low temperatures achieved through expertly applied liquid nitrogen, followed by a meticulously controlled tumbling process within a barrel. Here, polycarbonate media is precisely blasted, ensuring unmatched precision and unparalleled quality.
In this state-of-the-art process, the burrs or flashes—thanks to their thinner surface area compared to mass—instantaneously 'FREEZE,' turning brittle. This brittleness, combined with dynamic tumbling and focused media impact, guarantees pristine burr removal, meticulously preserving the component's integrity.
Once the process concludes, components are delicately transitioned back to ambient temperatures. The result? Impeccably pristine, dust-free components, with comprehensive burr removal achieved through the extraordinary prowess of our cryogenic deburring process.
Cryogenic deburring and deflashing offer unmatched precision across diverse applications. Perfectly suited for die-cast metal parts, intricate rubber components, precision electrometric applications, medical devices, and microelectronic components, ensuring excellence in every piece.
FUNCTIONS
Our machine is designed for exceptional versatility, adeptly handling the efficient removal of flashes from small rubber and plastic parts such as O-rings, gaskets, and a variety of molded components, optimizing your production processes.
Harnessing the transformative power of cryogenic processing technology, this machine expertly freezes flashes, which are then eradicated through high-speed polycarbonate blast projection. Elevate the surface finish and quality of molded rubber and plastic parts to unparalleled levels.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes.
B. Tailored for microelectronic product components.
C. Ideal for precision elastomeric parts.
D. Perfect for precision injection molding plastic parts.
E. Designed for R & D part runs.
F. Suitable for die casting products, including zinc aluminum and magnesium alloy.
ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional methods, delivering superior efficiency and precision.
This process ensures part integrity and maintains strict critical tolerances, providing peace of mind for demanding applications.
As a batch process, cryogenic deflashing significantly reduces the price per piece, enabling the processing of numerous parts within limited time frames.
Cryogenic deflashing enhances mold longevity, eliminating costly replacements or repairs, and is particularly advantageous for parts nearing the end of their product lifecycle.
With computer-controlled precision, the process eliminates human operational variability, ensuring consistency and reliability.
This method provides consistent, reliable results from one batch to the next, ensuring quality you can depend on.
Cryogenic deflashing is gentle, ensuring non-abrasive treatment of parts, preserving their integrity.
Offering unmatched cost-effectiveness, the price per part is considerably lower compared to alternative methods, making it a smart choice.
OUR WORKSHOP
Packaging & Shipping
Each unit is expertly encased in a robust plywood carton, meticulously designed to endure the demanding conditions of extensive sea voyages, ensuring your product arrives in pristine condition.
SHIPPING
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