Unveiling the PG-60T Cryogenic Deflashing & Deburring Machine—a marvel of engineering crafted for precision deflashing. With a 60-liter capacity, this machine ensures superior accuracy and efficiency in removing excess material from molded products, setting a new standard in cryogenic deflashing technology.
PROCESSING PRINCIPLE
As temperatures dramatically drop, rubber and plastic parts undergo a significant transformation: they become hard, brittle, and crystallized, losing their innate flexibility. In this brittle state, they are susceptible to breaking when external forces are applied. The flash, being thinner than the main product, crystallizes faster at these low temperatures. The cryogenic deflashing machine exploits this advantage by operating precisely when the flash is brittle yet the main products retain their flexibility. The machine uses high-speed projection of specialized plastic media to efficiently remove the brittle flash without harming the main product, ensuring flawless quality and integrity.
Product Feature
FUNCTIONS
Our innovative machine is expertly designed to efficiently eliminate flash from small rubber and plastic components, including O-rings, gaskets, and other intricately molded parts, streamlining the manufacturing process.
Harnessing the power of cryogenic processing, our machine first freezes flashes, then employs high-velocity projection media (Polycarbonate blast) to remove them, dramatically enhancing the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts in a variety of materials and sizes, making it versatile for any industry needs.
B. Precision components used in microelectronics, ensuring high-quality and reliable performance.
C. Elastomeric parts requiring precision, carefully handled to maintain their integrity and functionality.
D. High-precision injection-molded plastic parts, with meticulous attention to detail for superior results.
E. Ideal for R&D production runs, offering reliable and consistent quality for diverse experimental needs.
F. Die-cast products, including intricate zinc, aluminum, and magnesium alloy parts, perfectly processed to meet rigorous standards.
FEATURES
High Efficiency: This state-of-the-art machine can efficiently replace the labor of 60-80 workers, revolutionizing the flash removal process with unmatched productivity.
High Precision: It precisely eliminates even the smallest hardened flashes, enhancing product accuracy beyond what manual labor can achieve, ensuring exceptional quality.
Low Cost: An exceptionally cost-effective alternative to manual processing, our machine represents a smart investment for enhanced efficiency and savings.
SPECIFICATIONS
| TECHNICAL INFORMATION |
| MODE |
PG-60T |
| SIZE(L*W*H) |
1000*1000*1950MM |
| WEIGHT |
700KG |
| POWER |
Ac380v 50Hz |
| ELECTRICTY |
6Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
60L |
| EFFECTIVE CAPACITY |
20L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| FRAME |
SUS304 |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING SPEED |
105.7m/s |
| PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: With the capability of replacing 60-80 workers, this machine optimizes the flash removal process with unparalleled efficiency.
High Precision: It adeptly removes small and hardened flashes, significantly improving product accuracy beyond manual capabilities, ensuring immaculate quality.
Low Cost: Offering a more cost-effective solution than manual processing, this machine revolutionizes economic efficiency in production.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations triumphantly completed in Poland and the USA, showcasing our machine's global reach and reliability.
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