AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals are the unsung heroes of modern industry and daily living, crucial in ensuring efficient operations and functionality in countless applications.
In the realm of traditional gasket production, using conventional molding machines or presses frequently leads to problems like excessive flash and material waste. This is often due to mold aging and multi-cavity inconsistencies, which result in elevated raw material usage and increased labor expenses.
With the introduction of Auto Vacuum Mandrel Cutting, these challenges are bypassed, effectively eliminating burr issues while significantly ramping up production output.
This revolutionary approach inspired us to create our dedicated mandrel cutting machines, engineered for excelling in the precise cutting of gaskets and O-rings. Our machines are adept with materials such as molded or extruded tubes, pipes, and hoses constructed from rubber, plastic, silicone, polyurethane, foam, or materials of similar hardness.
Our cutting machines are distinct, offering a unique cutting method that perfectly marries high productivity with exceptional cut quality.
Leveraging our cutting machines, businesses can achieve remarkable gains in efficiency and precision. With an outstanding cutting accuracy of 0.03mm, our four-shaft models can produce up to an extraordinary 240 pieces each minute.
APPLICATION:
Our machine stands out in the fast-paced cutting of diverse materials, including rubber, silicone rubber, plastic, and PTFE gaskets, washers, and sleeves. It shows unmatched prowess in efficiently handling tubular components.
FEATURES:
1. A top-tier quality machine that enhances efficiency and takes the place of traditional molding methods, thus easing labor pressures and cutting costs.
2. Expertly conserves raw materials, leading to a substantial reduction in waste.
3. Delivers high precision cutting capabilities, achieving exceptionally fine tolerances of 0.03mm.
4. Ensures every cut is smooth, clean, and possesses a gleaming finish.
5. Incorporates premium components sourced from Taiwan or Japan, guaranteeing reliable and stable performance.
6. The Servo Motor drive is a game-changer, providing higher, more stable cutting speeds and enhanced efficiency.
7. Capable of efficient operation even with minimal compressed air pressure requirements.
8. HMI touch screen control panel simplifies the process, enabling easy and convenient parameter setting and adjustments.
9. Offers versatile shaft configurations based on the washer's outer diameter, including one, two, and four-shaft options to cater to diverse needs..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |