AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals hold a fundamental role in the contemporary industrial landscape and daily applications.
The traditional methods of producing gaskets, mainly through molding machines or presses, frequently lead to excessive flash and wastage due to the natural aging of molds and inconsistencies across multiple cavities, ultimately resulting in elevated consumption of raw materials and soaring labor costs.
Adopting the innovative Auto Vacuum Mandrel Cutting technique eliminates burr issues and substantially boosts production capacity.
This advancement inspired us to engineer our sophisticated mandrel cutting machines, expertly crafted for the meticulous precision cutting of gaskets and O-rings. These machines efficiently handle materials such as molded or extruded tubes, pipes, and hoses of rubber, plastic, silicone, polyurethane, foam, and other hard or semi-hard substances.
Our machines stand out with their unique cutting methodology, seamlessly merging high production output with exceptional cutting quality.
Our cutting machines significantly enhance operational efficiency and precision. Achieving an impressive cutting accuracy of 0.03mm, the advanced four-shaft models can produce up to a stunning 240 pieces per minute.
APPLICATION:
The machine excels in rapidly cutting a diverse range of materials, including rubber, silicone rubber, plastic, and PTFE gaskets, washers, and sleeves. It is particularly skilled at processing tubular components with extraordinary efficiency.
FEATURES:
1. Delivering superior quality, this machine achieves high efficiency, replacing traditional molding methods, thus alleviating labor pressures and cutting down costs.
2. It smartly conserves raw materials and notably minimizes waste.
3. Boasts an exceptional high precision cutting capability, maintaining tolerances as fine as 0.03mm.
4. Guarantees a smooth, clean, and lustrous cut finish with each operation.
5. Incorporates high-grade components sourced from Taiwan or Japan, ensuring reliable and stable performance.
6. The Servo Motor drive guarantees higher, more stable cutting speeds and enhanced efficiency.
7. Functions efficiently with minimal requirements for compressed air pressure.
8. Features an HMI touch screen control panel, offering easy and convenient parameter settings and adjustments.
9. Provides multiple shaft configurations tailored to the washer's outer diameter, including one, two, and four-shaft options to cater to diverse needs..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |