AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals play a crucial role in modern industry and our daily lives, ensuring seamless functionality and safety.
Traditional gasket production typically relies on molding machines or presses. However, these methods often lead to unwanted flash and waste, primarily due to mold aging and inconsistencies across multi-cavity designs. This results in higher consumption of raw materials and escalates labor costs.
Our Auto Vacuum Mandrel Cutting technology eliminates burr problems entirely, revolutionizing production capacity with remarkable efficiency.
Inspired by the need for precision and quality, we crafted our mandrel cutting machines to specialize in the accurate cutting of gaskets and O-rings. These versatile machines handle molded or extruded tubes, pipes, and hoses from materials such as rubber, plastic, silicone, polyurethane, foam, and other hard or semi-hard substances.
Our cutting-edge machines stand out with their unique cutting method, offering unparalleled output and extraordinary cut quality.
Enhance your production line with our cutting machines, designed to significantly increase efficiency and precision. Delivering a stunning cutting accuracy of 0.03mm, our four-shaft models can produce up to 240 pieces per minute.
APPLICATION:
The machine is engineered for the swift cutting of a wide array of materials, including rubber, silicone rubber, plastic, PTFE gaskets, washers, and sleeves. It excels in processing tubular components, achieving unmatched operational efficiency.
FEATURES:
1. This top-tier machine offers high efficiency, revolutionizing traditional molding methods. It eases labor demands and substantially cuts costs.
2. Optimizes raw material usage, dramatically curtailing waste.
3. Delivers exceptional precision in cutting, achieving tolerances as fine as 0.03mm.
4. Guarantees a smooth, polished, and flawless cut finish every time.
5. Integrates premium components sourced from Taiwan and Japan, ensuring reliable and stable performance.
6. Equipped with a Servo Motor drive, the machine achieves superior and consistent cutting speeds and efficiency.
7. Operates efficiently with minimal compressed air pressure requirements, optimizing energy use.
8. The user-friendly HMI touch screen control panel allows for easy and convenient parameter setting and adjustments.
9. Flexible shaft options to accommodate various washer outer diameters, available in one, two, and four-shaft configurations, catering to diverse operational needs..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |