AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MMANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals are indispensable in modern industry and everyday life.
Traditional gasket production, primarily using molding machines or presses, often results in excessive flash and waste due to mold aging and multi-cavity inconsistencies, leading to higher raw material consumption and increased labor costs.
Employing Auto Vacuum Mandrel Cutting eradicates burr issues and dramatically enhances production capacity.
This led us to design our mandrel cutting machines, specialized for precision cutting of gaskets and O-rings from molded or extruded tubes, pipes, and hoses made of rubber, plastic, silicone, polyurethane, foam, or similar hard and semi-hard materials.
Unique in its cutting method, our machines combine high output with superior cut quality.
Using our cutting machines significantly boosts efficiency and precision. With a cutting accuracy of 0.03mm, the four-shaft models can achieve a remarkable production rate of up to 240 pieces per minute.
APPLICATION:
The machine excels in the rapid cutting of various materials such as rubber, silicone rubber, plastic, PTFE gaskets, washers, and sleeves. It is particularly adept at processing tubular components with unmatched efficiency.
FEATURES:
1. Superior quality machine offering high efficiency that replaces traditional molding methods, alleviating labor pressure and reducing costs.
2. Conserves raw materials and significantly reduces waste.
3. High precision cutting capability, achieving tolerances as fine as 0.03mm.
4. Ensures a smooth, clean, and shiny cut finish.
5. Utilizes premium components from Taiwan or Japan for reliable and stable performance.
6. Servo Motor drive ensures higher and more stable cutting speeds and efficiency.
7. Operates efficiently with minimal compressed air pressure requirements.
8. HMI touch screen control panel for easy and convenient parameter setting and adjustments.
9. Offers multiple shaft options based on the washer's outer diameter, including one, two, and four-shaft configurations to meet diverse demands..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |