Cryogenic Deflashing Machine for Rubber Flash Removal

• After-sales Service: on-Site or on-Line
• Warranty: 1 Year
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Semiautomatic
• Model NO.: PG-40T/60T/80T/120T/150T
• Structure: Vertical
• Color: Silver with Red Strip
• Material: SUS304
• Design Pressure: 0.5-07MPa
• Application: Rubber, Plastic and Diecasting Parts Trimming
• Feature: High Efficiency, Precision and Save Labor Cost
• Tempeature: -130c-+50c
• Transport Package: Wood Carton for Long Distance Sea Transportation
• Specification: 5KW/6KW/7KW/8KW
• Trademark: Frozen Shot
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100 Sets Per Year

Product Description

Harness the Power of Cryogenic Deflashing and Deburring Systems: Ranging from PG-40T to PG-150T, Nanjing Pege, China. Revolutionize your manufacturing process with cutting-edge technology.
 

Product Description

 

PROCESSING PRINCIPLE

Cryogenic deflashing technology utilizes a state-of-the-art system where rubber or plastic parts are placed within a machine chamber. These parts are then subjected to ultra-low temperatures, achieved by liquid nitrogen. The parts are tumbled in a barrel and blasted with polycarbonate media, ensuring impeccable precision.
Due to the thinner surface area of burrs/flashes compared to their mass, they rapidly FREEZE and become brittle. The combined tumbling action and media impact effectively remove the burrs without compromising the integrity of the part itself.
Once the process concludes, parts are brought back to room temperature. Cryogenic deburring results in spotless parts, free from dust or any residue, ensuring 100% burr removal for superior quality.
Cryogenic deburring and deflashing are the perfect solutions for die cast metal parts, intricate rubber components, precision elastomeric parts, medical parts, and micro electronic parts, offering unmatched results.

SPECIFICATIONS

TECHNICAL INFORMATION
MODE	PG-60T	PG-80T	PG-100T/120T	PG-150T
MACHINE PHOTO
SIZE(L*W*H)	1000*1000*1950MM	1100*1200*2000MM	1200*1250*2200MM	1300*1350*2250MM
WEIGHT	700KG	850KG	1000KG	1500KG
POWER	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz
ELECTRICTY	6Kw*3Ph	7Kw*3Ph	8Kw*3Ph	9Kw*3Ph
TEMPERATURE	-130 - +50ºC	-130 -  +50ºC	-130 -  +50ºC	-130 -  +50ºC
PRESSURE	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa
BARRAEL CAPACITY	60L	80L	100L or 120L	150L
EFFECTIVE CAPACITY	20L	30L`	40L`	50L`
WHEEL SPEED	3000rpm - 7200rpm	3000rpm - 7000rpm	3000rpm - 7000rpm	3000rpm - 7000rpm
COOLING MEDIA	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen
OPETATION MODE	Touch Screen	Touch Screen	Touch Screen	Touch Screen
FRAME	SUS304 WITH SOME RED PAINT ON CERTAIN AREA
WHEEL DIAMETER	AL φ250mm	AL φ300mm	AL φ350mm	AL φ350mm
BLASTING SPEED	105.7m/s	123.3m/s	143.3m/s	143.3m/s

 

Country Shipped

 

USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India

MACHINE INNER COMPONENTS PICTURES

PROCESS RESULT COMPARISON

 

OPERATION PROCESS

WHOLE SYSTEM DRAWING
 

APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Micro electronic product components
C. Precision elastomeric parts
D. Precision injection molding plastic parts
E. R & D part runs
F. Die casting products, such as zinc aluminum and magnesium alloy

ADVANTAGES
Cryogenic deflashing offers several significant advantages over manual and traditional deflashing methods.
The process ensures the maintenance of part integrity and critical tolerances.
Being a batch process, it significantly reduces the cost per piece, allowing for a higher volume of parts to be processed efficiently.
Cryogenic deflashing prolongs mold life. Rather than facing downtime and high costs associated with mold repair or replacement, parts can be deflashed efficiently, particularly those molded at the end of their product lifecycle.
With computer-controlled precision, the process eliminates human error, ensuring consistent, high-quality results every time.
The process consistently delivers uniform results from batch to batch.
Cryogenic deflashing is a non-abrasive technique, preserving the part's quality.
The cost per part is generally significantly lower compared to other alternatives.

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