Harness the Power of Cryogenic Deflashing and Deburring Systems: Ranging from PG-40T to PG-150T, Nanjing Pege, China. Revolutionize your manufacturing process with cutting-edge technology.
PROCESSING PRINCIPLE
Cryogenic deflashing technology utilizes a state-of-the-art system where rubber or plastic parts are placed within a machine chamber. These parts are then subjected to ultra-low temperatures, achieved by liquid nitrogen. The parts are tumbled in a barrel and blasted with polycarbonate media, ensuring impeccable precision.
Due to the thinner surface area of burrs/flashes compared to their mass, they rapidly FREEZE and become brittle. The combined tumbling action and media impact effectively remove the burrs without compromising the integrity of the part itself.
Once the process concludes, parts are brought back to room temperature. Cryogenic deburring results in spotless parts, free from dust or any residue, ensuring 100% burr removal for superior quality.
Cryogenic deburring and deflashing are the perfect solutions for die cast metal parts, intricate rubber components, precision elastomeric parts, medical parts, and micro electronic parts, offering unmatched results.
SPECIFICATIONS
| TECHNICAL INFORMATION |
| MODE |
PG-60T |
PG-80T |
PG-100T/120T |
PG-150T |
| MACHINE PHOTO |
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| SIZE(L*W*H) |
1000*1000*1950MM |
1100*1200*2000MM |
1200*1250*2200MM |
1300*1350*2250MM |
| WEIGHT |
700KG |
850KG |
1000KG |
1500KG |
| POWER |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
| ELECTRICTY |
6Kw*3Ph |
7Kw*3Ph |
8Kw*3Ph |
9Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
60L |
80L |
100L or 120L |
150L |
| EFFECTIVE CAPACITY |
20L |
30L` |
40L` |
50L` |
| WHEEL SPEED |
3000rpm - 7200rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
| COOLING MEDIA |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
Touch Screen |
Touch Screen |
Touch Screen |
| FRAME |
SUS304 WITH SOME RED PAINT ON CERTAIN AREA |
| WHEEL DIAMETER |
AL φ250mm |
AL φ300mm |
AL φ350mm |
AL φ350mm |
| BLASTING SPEED |
105.7m/s |
123.3m/s |
143.3m/s |
143.3m/s |
USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
MACHINE INNER COMPONENTS PICTURES
PROCESS RESULT COMPARISON
OPERATION PROCESS
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Micro electronic product components
C. Precision elastomeric parts
D. Precision injection molding plastic parts
E. R & D part runs
F. Die casting products, such as zinc aluminum and magnesium alloy
ADVANTAGES
Cryogenic deflashing offers several significant advantages over manual and traditional deflashing methods.
The process ensures the maintenance of part integrity and critical tolerances.
Being a batch process, it significantly reduces the cost per piece, allowing for a higher volume of parts to be processed efficiently.
Cryogenic deflashing prolongs mold life. Rather than facing downtime and high costs associated with mold repair or replacement, parts can be deflashed efficiently, particularly those molded at the end of their product lifecycle.
With computer-controlled precision, the process eliminates human error, ensuring consistent, high-quality results every time.
The process consistently delivers uniform results from batch to batch.
Cryogenic deflashing is a non-abrasive technique, preserving the part's quality.
The cost per part is generally significantly lower compared to other alternatives.
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