Experience state-of-the-art Precision with the PG-40T: A Cryogenic Deflashing Machine for Rubber Trimming Powered by Nitrogen.
Product Description
PROCESSING PRINCIPLE
The revolutionary cryogenic deflashing technology utilizes a sophisticated system where rubber or plastic components are positioned inside a machine chamber. These components undergo exposure to ultra-low temperatures, achieved through liquid nitrogen application. This process is followed by a meticulous tumbling in a barrel where a polycarbonate media is blasted, ensuring top-tier precision and quality.
In this cutting-edge process, the burrs or flashes, due to their significantly thinner surface area compared to their mass, 'FREEZE' almost instantaneously, rendering them brittle. This brittleness, combined with the dynamic tumbling action and media impact, ensures burr removal without compromising the integrity of the component.
Upon completion, parts are carefully returned to ambient temperatures. The outcome is a pristine, dust-free component with comprehensive burr removal, thanks to the unparalleled cryogenic deburring process.
Cryogenic deburring and deflashing provide unparalleled precision for a wide array of applications, including die-cast metal parts, intricate rubber components, precision electrometric parts, as well as medical and microelectronic parts.
FUNCTIONS
Our machine boasts extensive usability, making it ideal for efficiently removing flashes from small rubber and plastic components such as O-rings, gaskets, and various molded parts.
Leveraging the power of cryogenic processing technology, flashes are initially frozen and subsequently eliminated via high-speed projection media (Polycarbonate blast), significantly enhancing the surface finish of molded rubber and plastic parts.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes.
B. Tailored for microelectronic product components.
C. Ideal for precision elastomeric parts.
D. Perfect for precision injection molding plastic parts.
E. Designed for R & D part runs.
F. Suitable for die casting products, including zinc aluminum and magnesium alloy.
ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional methods, delivering superior efficiency and precision.
This process ensures part integrity and maintains strict critical tolerances, providing peace of mind for demanding applications.
As a batch process, cryogenic deflashing significantly reduces the price per piece, enabling the processing of numerous parts within limited time frames.
Cryogenic deflashing enhances mold longevity, eliminating costly replacements or repairs, and is particularly advantageous for parts nearing the end of their product lifecycle.
With computer-controlled precision, the process eliminates human operational variability, ensuring consistency.
This method provides consistent, reliable results from one batch to the next.
Cryogenic deflashing is gentle, ensuring non-abrasive treatment of parts.
Offering unmatched cost-effectiveness, the price per part is considerably lower compared to alternative methods.
OUR WORKSHOP
Packaging & Shipping
Each unit is expertly packed in a durable plywood carton, designed to withstand the rigors of long-distance sea transportation.
SHIPPING
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