Elevate your production capabilities to the next level with the unrivaled precision of the PG-40T Compact Cryogenic Deburring Machine. This cutting-edge marvel is specifically engineered for rubber trimming, utilizing the power of nitrogen to achieve impeccable deflashing results. Discover a seamless integration of advanced technology and efficiency, designed to redefine your expectations in industrial processing. Embrace the future of precision engineering with the PG-40T and witness the transformation in your rubber finishing processes.
Product Description
PROCESSING PRINCIPLE
The PG-40T Compact Cryogenic Deburring Machine introduces a groundbreaking advancement in deflashing technology. By utilizing an intricately designed system, it expertly positions rubber or plastic components within a specialized machine chamber. These components are then subjected to ultra-low temperatures, achieved by the precise application of liquid nitrogen. Following this, they undergo a meticulous tumbling process in a barrel where a polycarbonate media is deftly blasted, ensuring unmatched precision and superior quality in every component.
In this state-of-the-art procedure, burrs or flashes, due to their significantly thinner surface area compared to the overall mass, undergo an almost immediate 'FREEZE,' rendering them incredibly brittle. This fragile state, coupled with the dynamic tumbling action and the precise media impact, guarantees the effective removal of burrs without compromising the structural integrity of the components.
Upon the conclusion of this advanced process, parts are carefully transitioned back to ambient temperatures. The result is a flawlessly pristine, dust-free component, with exhaustive burr removal, made possible by the exceptional efficiency of the cryogenic deburring process.
Cryogenic deburring and deflashing deliver unparalleled precision for a diverse range of applications. These include die-cast metal parts, intricate rubber components, precision elastomeric parts, along with medical and microelectronic parts, all benefiting from the unprecedented accuracy this technology provides.
FUNCTIONS
Our PG-40T machine is celebrated for its extensive usability, making it the perfect solution for the efficient removal of flashes from small rubber and plastic components such as O-rings, gaskets, and a variety of molded parts.
Harnessing the transformative power of cryogenic processing technology, flashes are initially frozen and then adeptly eliminated through high-speed projection media (Polycarbonate blast). This process significantly enhances the surface finish of molded rubber and plastic parts, ensuring a superior quality finish.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Experience transformative results with the PG-40T. Compare the unparalleled outcomes achieved by this innovative cryogenic deburring technology, which stands head and shoulders above traditional methods, ensuring superior quality and performance every time.
OPERATION PROCESS: Seamlessly navigate the operation process of the PG-40T Compact Cryogenic Deburring Machine. This user-centric design simplifies each step, allowing you to achieve flawless results with ease and efficiency, enhancing productivity like never before.
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly tailored for O-rings and irregular rubber parts of all shapes, sizes, and materials. Experience unparalleled precision and efficiency in every application.
B. Specifically engineered for microelectronic product components, ensuring seamless integration and top-notch performance.
C. Ideal for the exacting standards of precision elastomeric parts, providing impeccable detail and quality.
D. The perfect solution for precision injection molding plastic parts, delivering excellence in every detail.
E. Designed with innovation in mind, especially for R & D part runs, pushing boundaries and expectations.
F. Versatile and efficient, suitable for die casting products, including zinc, aluminum, and magnesium alloys, ensuring superior results.
ADVANTAGES
Cryogenic deflashing redefines efficiency and precision, far surpassing manual and traditional methods.
Preserve part integrity and adhere to strict critical tolerances, instilling confidence in the most demanding applications.
Optimize your production with batch processing, dramatically lowering the cost per piece while managing vast quantities swiftly.
Extend mold life with cryogenic deflashing, avoiding expensive replacements and repairs, especially beneficial for products at their lifecycle's end.
Eliminate human error with computer-controlled precision, achieving unwavering consistency in every operation.
This advanced method guarantees reliable, repeatable results from batch to batch, ensuring quality.
Cryogenic deflashing treats parts gently, providing non-abrasive care while maintaining excellence.
Delivering unmatched cost-effectiveness, this method significantly lowers the cost per part compared to others.
OUR WORKSHOP
Packaging & Shipping
To ensure absolute protection and secure delivery, every PG-40T Compact Cryogenic Deburring Machine is meticulously encased in a robust plywood carton. This packaging is crafted to endure the toughest conditions of long-distance sea transportation, providing peace of mind that your machine arrives in pristine condition.
SHIPPING
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