Discover the future of precision trimming with our Cryogenic Deflashing Machine for Rubber Trimming by Nitrogen PG-40T. Engineered for excellence, this machine ensures immaculate trimming outcomes.
Product Description
PROCESSING PRINCIPLE
Embrace the advanced cryogenic deflashing technology, where rubber or plastic components are introduced into a cutting-edge machine chamber. These parts are subjected to ultra-low temperatures using liquid nitrogen, followed by an efficient tumbling and polycarbonate media blasting process.
Burrs and flashes, due to their relatively thinner surface area, 'FREEZE' rapidly, becoming brittle. This allows the tumbling action, paired with the media impact, to flawlessly eliminate burrs without compromising the part's integrity.
Once the deflashing procedure concludes, components are gently brought back to room temperature. This meticulous cryogenic deburring guarantees clean parts, free from dust or residue, with absolute burr eradication.
Our cryogenic deburring and deflashing techniques are perfectly suited for die-cast metal components, intricate rubber parts, precision elastomeric items, medical components, and microelectronic elements.
FUNCTIONS
Our state-of-the-art machine excels in removing flashes from small rubber and plastic components, including O-rings, gaskets, and other molded parts, ensuring optimal results every time.
Through this superior cryogenic processing, flashes are initially frozen and subsequently eliminated by high-speed polycarbonate media. This process significantly enhances the surface quality of molded rubber and plastic components.
Product Parameters
MODE |
PG-40T |
SIZE(L*W*H) |
1080*960*1460MM |
WEIGHT |
500KG |
POWER |
AC 380V 50/60Hz |
ELECTRICTY |
4Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
CAPACITY |
40L |
EFFECTIVE CAPACITY |
15L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
WHEEL DIAMETER |
AL φ250mm |
BLASTING POWER |
105.7m/s |
PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON

OPERATION PROCESS
Installation Instructions

WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfect for O-rings and irregular rubber parts of diverse materials and dimensions.
B. Ideal for microelectronic product components.
C. Tailored for precision elastomeric parts.
D. Suited for precision injection molding plastic components.
E. Excellent for R & D part trials.
F. Optimal for die-casting products, including zinc aluminum and magnesium alloys.
ADVANTAGES
Cryogenic deflashing offers unparalleled advantages over manual and traditional deflashing techniques, revolutionizing the industry.
This process expertly preserves part integrity while maintaining critical tolerances.
As a batch process, it dramatically reduces per-piece costs, allowing for the efficient processing of numerous parts simultaneously.
Cryogenic deflashing enhances mold longevity, enabling deflashing of parts molded at product lifecycle's end without costly mold repairs or replacements.
Our computerized process eliminates human error, ensuring precision and consistency.
Enjoy consistent, reliable results from one batch to the next, elevating your production standards.
Experience non-abrasive cryogenic deflashing for unparalleled care and quality.
Our cost-effective process outperforms alternative techniques, providing exceptional value.
OUR WORKSHOP
Packaging & Shipping
Each product is meticulously packed in plywood cartons, ensuring safe and secure transportation over long sea journeys.
SHIPPING