Experience the Pinnacle of Cutting-Edge Precision with the Robust SUS304 Compact Cryogenic Deburring Machine PG-40T in Silver Color: Designed to Elevate Your Rubber Trimming Process, This Advanced Cryogenic Deflashing Machine is Expertly Engineered to Harness the Power of Nitrogen for Unmatched Accuracy and Efficiency. Revolutionize your production line with unparalleled technology that brings sophistication and precision to every cut, ensuring immaculate results every time.
Product Description
PROCESSING PRINCIPLE
Witness the future of precision engineering with our groundbreaking cryogenic deflashing technology. This innovative system masterfully places rubber or plastic components within a specially designed chamber. Here, components are subjected to ultra-chilled temperatures, achieved through precise application of liquid nitrogen. Subsequently, a meticulous tumbling process takes place within a barrel, where polycarbonate media is expertly blasted, ensuring unparalleled precision and quality.
Embrace the pinnacle of innovation with our state-of-the-art process, where burrs or flashes, owing to their thinner surfaces compared to their mass, 'FREEZE' almost instantly, becoming brittle. This unique brittleness, when partnered with dynamic tumbling and media impact, ensures flawless burr removal, safeguarding the structural integrity of each component.
Once the process concludes, components are gently restored to ambient temperatures. The result is a flawless, dust-free component with comprehensive burr removal, courtesy of our unmatched cryogenic deburring process.
Cryogenic deburring and deflashing offer exceptional precision across a diverse range of applications. Whether dealing with die-cast metal parts, intricate rubber components, precision elastomeric parts, or even delicate medical and microelectronic parts, our process delivers unmatched excellence.
FUNCTIONS
Our versatile machine is expertly designed for efficient flash removal from small rubber and plastic components such as O-rings, gaskets, and various molded parts, providing unmatched ease of use and reliability.
Harness the transformative power of cryogenic processing technology, where flashes are first frozen and then expertly eradicated through high-speed polycarbonate blast media. This significantly elevates the surface finish of molded rubber and plastic parts, setting new standards in quality.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Delve into an insightful analysis of process results, showcasing the exceptional efficiency and superior quality achieved by the PG-40T. Witness firsthand its capacity to redefine standards in deburring technology, providing unparalleled results that stand the test of time.
OPERATION PROCESS: Navigate the seamless operation process of the PG-40T, designed with user-friendly interfaces and innovative technology. This ensures a hassle-free experience that elevates your workflow and maximizes productivity, making it an essential asset for any cutting-edge manufacturing environment.
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. The Robust SUS304 Compact Cryogenic Deburring Machine PG-40T is perfectly suited for O-rings and irregular rubber parts, accommodating a diverse range of materials and sizes with unparalleled precision.
B. This state-of-the-art machine is expertly tailored for the meticulous deburring of microelectronic product components, ensuring flawless performance.
C. It stands as an ideal solution for precision elastomeric parts, delivering exceptional finish and uniformity across all applications.
D. Perfectly engineered for precision injection molding plastic parts, this machine guarantees impeccable surface quality and dimensional accuracy.
E. Specifically designed for R & D part runs, it meets the rigorous demands of prototype and small-scale production with unmatched efficiency.
F. The machine is suitable for die casting products, effectively handling zinc, aluminum, and magnesium alloy components with ease and precision.
ADVANTAGES
Cryogenic deflashing with the PG-40T offers unparalleled advantages over manual and traditional methods, delivering unmatched efficiency and precision that elevate production to a new level.
This cutting-edge process ensures part integrity while maintaining strict critical tolerances, offering peace of mind for even the most demanding applications.
As a batch process, cryogenic deflashing significantly reduces the price per piece, enabling the processing of numerous parts within limited time frames, boosting productivity.
Cryogenic deflashing enhances mold longevity, eliminating costly replacements or repairs, making it especially advantageous for parts nearing the end of their lifecycle.
With computer-controlled precision, the PG-40T eliminates human operational variability, ensuring unwavering consistency and quality.
This innovative method guarantees consistent, reliable results from batch to batch, ensuring excellence in every cycle.
Cryogenic deflashing is a gentle, non-abrasive process that ensures the delicate treatment of parts without compromising quality.
Offering unmatched cost-effectiveness, the price per part is considerably lower compared to alternative methods, maximizing return on investment.
OUR WORKSHOP
Packaging & Shipping
Each unit is expertly packed in a robust plywood carton, meticulously crafted to endure the challenges of long-distance sea transportation, ensuring your Robust SUS304 Compact Cryogenic Deburring Machine PG-40T arrives in pristine condition.
SHIPPING
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